Xinxiang Doing Renewable Energy Equipment Co., LtdFully continuous waste plastic to oil machine product introduction
Fully continuous waste plastic to oil machine
As a professional manufacturer of pyrolysis equipment, Henan Doing Company is dedicated to providing global clients with efficient, safe, and eco-friendly industrial-grade pyrlolysis solutions for waste plastic resource recovery. DOING fully continuous waste plastic to oil machine represents a next-generation pyrolysis system, innovatively developed based on years of accumulated technical expertise and engineering practice.
Fully continuous waste plastic to oil pyrolysis machine
Batch pyrolysis equipment is characterized by relatively low single-unit throughput and a heavy reliance on manual labor. Fully continuous waste plastic to oil machine is the new design of pyrolysis plant, whose processing capacity per unit has increased by 2 to 3 times, saving approximately 3 to 6 man-hours.
Compared to batch pyrolysis plant, fully continuous waste plastic to oil machine can run automatically and continuously 24 hours and lasts for about 45 days. It will help you to save much time and labor during operation. You only need to feed raw materials into the reactor every few hours. The fully continuous waste plastic to oil machine will help you to collect oil into tank and slag the carbon black powder.
Core Continuous Pyrolysis Process and Output Benefits
DOING fully continuous waste plastic to oil pyrolysis machine is specifically optimized for processing waste plastics (such as PE, PP, PS, ABS, mixed plastic, medical plastic waste, etc.) .
Note: Waste plastic feedstock typically undergoes a pre-treatment process before being conveyed to the pyrolysis reactor. This step ensures precise control over particle size, promotes uniform heating of the material, and enhances pyrolysis efficiency.
Continuous waste plastic to oil pyrolysis conversation process
Utilizing advanced temperature-controlled pyrolysis technology, the equipment thermally cracks high-molecular polymers within a sealed, oxygen-free environment, efficiently transforming them into economically valuable recycled resources.
From the continuous plastic to oil conversation process, we can get about 30% to 70% fuel oil, 30% to 35% cabon black and about 10-30% combustible gas. The final product of plastic recycle plastic to oil can be used widely.
Plastic Fuel Oil: Possessing a high calorific value, it can be used directly as fuel for industrial kilns or, following further refining by pyrolysis oil distillation machine, as a substitute for diesel fuel.
Carbon Black: Of excellent quality, it serves as a reinforcing agent for rubber products, a pigment, or a raw material for waterproofing membranes, thereby enabling high-value applications.
Combustible Gas: The non-condensable gases generated during the process are purified and recycled to provide heat for the pyrolysis reator system itself. This means that—aside from the initial startup phase of the fully continuous plastic to oil machine—you incur virtually no additional costs for heating fuel.
Detailed Overview of DOING Continuous Pyrolysis Equipment Features
We fully understand that exceptional pyrolysis equipment must be not only efficient but also safe, eco-friendly, durable, and energy-efficient. DOING fully continuous plastic to oil pyrolysis machine is meticulously engineered down to the finest detail, offering you comprehensive assurance in every aspect:
Safety and Long Service Life:
1. Pyrolysis reactor vessel fabricated from 14/16/18 mm-thick boiler-grade steel plates or stainless steel, boasting exceptional structural integrity. With auto 3-step welding to guarantee the quality of welding seam and avoid cracking. The span life of DOING continuous pyrolysis machine will be 4-8 years.
2. Professional heating treatment and x-ray detection chamber for welding seam.
3. DOING patented vacuum system to prevent oil gas be back to reactor causing accident.
4. With temperature meter, pressure meter and safety valve.
DOING pyrolysis machine reactor design details
Environment friendly:
1. Dedusting system to prevent smoke gas and dust from heating fuel like coal/wood/heavy oil burning
2. The exhaust gas will be recycled for heating reactor, no gas pollution
3. Well sealing on every junction parts（such as graphite packing seals and rotary valve seals）to prevent gas leak, no smelly.
Environmental plastic to oil pyrolysis machine solution
Energy saving:
1. Well sealing for heating system and special heating options, no gas leak and saving fuel.
2. The syn-gas can be recovered for heating pyrolysis reactor, reducing fuel investment cost.
3. The thermal insulation layer of DOING pyrolysis reactor furnace employs a composite structure comprising nearly four layers, ensuring excellent thermal insulation performance.
Our fully continuous plastic to oil pyrolysis machine serves as a comprehensive waste plastic treatment recycling facility that integrates intelligence, resource recovery, and environmental protection. By choosing us, you are choosing reliable technology, stable returns, and a sustainable future. Henan Doing Company invites you to contact us to receive a customized, fully continuous pyrolysis technology solution and business plan tailored to your needs.
Fully continuous waste plastic to oil machine final product and application
Automatic and continuous waste tire plastic pyrolysis plant final product and application:
| NO | Name | Percentage | Usage |
| 1 | Tyre/Plastic Pyrolysis Fuel Oil | 45% |
1.Can be sold directly 2.Can be as fuel 3.Can be used industrial and commercial purposes. Such as hevy oil power plant factory, glass factory, cement factory, ceramic factory. |
| 2 | Carbon Black | 30% |
1.Can be sold directly 2. Can be used electric cable jacketing,black nylon bag,rubber additive |
| 3 | Steel Wire(Only for Tyre Pyrolysis) | 15% |
1.Can be sold directly 2. Make steel bloom by use hydraulic press-packing |
| 4 | Oil Gas | 10% |
2. Extra gas also be storage as fuel for other heating |
| Technical parameter of fully continuous waste plastic to oil machine | ||||
|---|---|---|---|---|
| Items | Contents | |||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | waste tyre, waste plastic, | ||
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
Pyrolysis oil appliaction
Hot water boiler
Fuel pump
Industrial boiler
Brick factory
Steel mills
Glass factory
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