Xinxiang Doing Renewable Energy Equipment Co., LtdWaste plastic pyrolysis plant DY-1-6 product introduction
waste plastic pyrolysis plant DY-1-5
1.Overview of pyrolysis plant
The whole pyrolysis system is composed by 13 parts, which are reactor, transmission device, catalytic chamber, cooling tube, heavy tank, oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimney.
The two keys of pyrolysis plant are reactor and cooling system.
Reactor directly decides the machine s safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.
For cooling systems, there are two steps. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2.Main features :
Safety:
A With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.
B Professional heating treatment and x-ray detection chamber are especially for welding.
C Vacuum system will prevent oil gas from going back to reactor and causing accident.
D Professional thermometer, pressure gauge and safety valve.
E It is dangerous to burn exhaust gas(C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.
Environment friendly:
A Well water dedusting system can avoid black smoke.
B The exhaust gas will be recycled for heating reactor, no gas pollution
C Every junction of the reactor is in good sealing situation with professional sealing material.
Long service life:
A Material: Q245R special steel plate ,thickness 14mm.
B Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.
C The service life of the reactor will be 8 -10 years
Energy saving:
A Well sealing for heating system , no gas leak and saving fuel.
B The exhaust gas will be recycled for reactor heating.
| Technical parameter of waste plastic pyrolysis plant dy-1-6 | ||||
|---|---|---|---|---|
| Items | Contents | |||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | waste plastic, waste tyre, waste rubber, | ||
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
Pyrolysis oil appliaction
Hot water boiler
Fuel pump
Industrial boiler
Brick factory
Steel mills
Glass factory
